Mounting the Batteries... Part Deux

We finished mounting the batteries!  Two days and 20 pounds of angle iron later, we have a nice setup that evenly distributes the weight.  We are so clever!  The mounts look rather simple, but they took so much effort.  We had to construct and support the trays.  We then had to "massage" (cut bits off of) the grill and headlight so that the batteries would fit.  We also moved the horn a few inches.  Now that it is shoved up against the grill, it makes a very endearing little squeak.  Anyway, now all of the heavy lifting is done.  We just have to buy some wire, buy a charger, and visit Middle Peninsula Golf Carts so they can help us wire it up.

Mounting the Batteries... Part 1

Today we mounted the back five batteries.  We used angle iron to squeeze the batteries together and then secured them from side to side with a long bungee cord.  As you can see from the video, it looks pretty professional :).  More to come tomorrow when we finish mounting the batteries in the front bumper.  We could fit all eight in the trunk, but we are distributing them for suspension happiness/weight distribution purposes.

Batteries!

We picked up and paid for the batteries and controller.  We then placed the batteries in the car to sort of mock the weight distribution when they are mounted.  The poor Corolla's suspension will indeed support the batteries.

Batteries

So, today after a period of relative inactivity, we paid for and brought home the batteries and the motor controller. By far the most expensive part of the build, the battery pack consists of 8 unpleasant to move 6 volt lead acid deep cycle batteries. Three will be mounted under the hood on the front chassis cross-member and the other 5 will be mounted in the trunk. The videos chronicling this exciting day will soon be posted.

Electric Corolla Gets New Shoes

Today, we bought two used tires to replace the "Winston Classics."  These have the benefit of no steel belts hanging out of the side.  Now we might pass the inspection.  These tires have a bit taller sidewall, but they were cheap!

Look! Tread!

New(to us) Rubber!

Happy Holidays

Sorry about the lack of updates, we've been busy celebrating the holidays.  We hope to go tire shopping on Saturday to replace the bald tires.  That's really the only obstacle preventing the car from passing the state inspection :).